Projects

Successful projects are the strongest argument demonstrating a company’s competence. Prokonzept has in the last decade finalized such a large number of design projects for rail vehicle maintenance, repair, and service, that we cannot name all of them here. Provided for your reference are a selection of important projects.

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Projects

Successful projects are the strongest argument demonstrating a company’s competence. Prokonzept has in the last decade finalized such a large number of design projects for rail vehicle maintenance, repair, and service, that we cannot name all of them here. Provided for your reference are a selection of important projects.

National projects

Berlin | BVG

Construction of a training center with components workshop

Data collection about the available equipment in the existing training centre. Technological conception, arrangement of existing and new mechanical equipment in the new environment. Integration of existing workshops in the building of training centre. Coordination and close alignment of all structural interfaces with object-, structural and building-technology planners.

Berlin | Deutsche Bahn AG

Workshop for Light and Medium Maintenance of High Speed Trains

General design, technical management and leadership of the consortium “TZA Berlin – Rummelsburg, 2.BA”. Second phase of the project (expansion of the ICE high speed depot). General design of the depot, working phase 2-7. Preliminary design, execution design, workshop design for plant and machinery, infrastructure and equipment.

Essen | S-Bahn Rhein-Ruhr

Conception of a new Depot Area for Light/Medium Maintenance for EMUs

Conception of a workshop for light/medium maintenance of EMU DESIRO in accordance with maintenance programs and schedules of train manufacturers; research of different land plots in circumference of 15km around Essen (Ruhr, Germany) including creating a basis of decision for the client. Conception design for architectural, MEPF, trackwork / catenary (inside and outside), outside area (streets, stabling, etc.); cost estimation.

Berlin | BVG

BVG media supply in a maintenance workshop for metro trains

Design of technical equipment, plant and machinery, and technology of a workshop for light and medium maintenance of Berlin´s subway trains Workshop, underfloor wheel lathe, external washing plant, graffiti cleaning track Conceptional design, preliminary design, execution design, and site supervision.

Frankfurt | Deutsche Bahn AG

Suburban Train Depot Frankfurt / Main Postbahnhof

Design of a workshop for light and medium maintenance of EMU trainsets of DB Regio Hessen. General design and technical leadership of the planning consortium. Design, site supervision, and project management for technical equipment, plant and machinery, and technology.

Kassel | Oevermann GmbH, DB AG, DB Fahrzeuginstandhaltung GmbH

Re-design and re-alignment of a bogie and wheelset workshop in the depot of DB AG Kassel

Execution and general design of a workshop for maintenance, overhaul, and repair of bogies and wheelsets. General design, technical conception, technical consulting, supervision.

Krefeld | Deutsche Bahn AG, DB Fahrzeuginstandhaltung GmbH

Construction of a heavy maintenance depot for high speed trains, Depot Krefeld

General design of a workshop for heavy maintenance, repair, and general overhaul of Deutsche Bahn´s high speed trains. General design, technical leadership of the planning consortium, site supervision, technology.

International projects

St. Petersburg, Russland | Siemens AG

New construction of a depot for heavy maintenance

Storage for bogies and wheelsets, external washing plant, underfloor wheel lathe, underfloor wheel testing plant, electrical test facility, test track, track scale, de-icing facility, inside cleaning facility with toilet evacuation, drinking water refilling, and stabling yard

Kiew, Ukraine | Ukrainische Staatsbahn „Ukrzalisnytsia”

Kiew, Station Darnitza

General design and turnkey execution of a maintenance workshop for light and medium maintenance of EMU Hyundai Rotem, Skoda Vagonka and PAO KWSZ. Wheelset and bogie changing system, swiveling catenary system, storage for wheelsets, roof working platforms, electric movable working platforms for works on the underfloor components, supply and evacuation system for train toilets, external power supply, sand feeding system, underfloor wheel lathe, underfloor wheelset diagnostics system.

St. Petersburg, Russland | Siemens AG

General design and turnkey execution of a workshop for light and medium maintenance of high speed trains VELARO RUS

Storage for bogies and wheelsets, external washing plant, underfloor wheel lathe, underfloor wheel testing plant, electrical test facility, test track, track scale, de-icing facility, inside cleaning facility with toilet evacuation, drinking water refilling, and stabling yard General design and turnkey execution, entire commissioning including warranty management.

Sotschi, Russland | OAO Giprotjaschmasch, RZD

Sotchi – New Construction – Depot Station Adler Sotchi

General design and turnkey execution of a railway depot for EMU DESIRO / Lastochka for the Olympic Winter Games 2014 in Sotchi. Workshop for light and medium maintenance, test track and underfloor wheel lathe. General design and turnkey execution of technical equipment, technical equipment, plant and machinery, and technology.

Vilnius, Litauen

Productivity optimization of existing workshops for maintenance of locomotives and elaboration of alternatives for their relocation

Identification and analysis company’s production activities in preparation for a comprehensive study that will serve as the basis for implementing new maintenance technologies.
Investigation of specific existing premises in order to evaluate their suitability for implementation of new, advanced maintenance technologies.
Conception design of a new depot capable of handling all maintenance levels for the entire fleet of locomotives (electrical and several types of diesel electrical) including visualization based on an actual aerial mapping taken by a drone while flying over the current site.
Complete inventory of existing machinery in the depots, including evaluation of the suitability of each item of equipment for relocation to the new depot from a technological and economic point of view.
Determination of required budget for all new equipment to be procured, building cost as well as transfer cost together with implementation time line.
Development of an overall strategy for the construction execution as well as business use case.

Peking, China | Siemens AG

CHR3 – Maintenance center Beijing on behalf of SIEMENS AG

Light, medium, and heavy maintenance of CRH 3 high speed trains, surface treatment center, traverser, wheelset and bogie workshop with storage, tandem exterior washing plant, double underfloor wheel lathe, underfloor wheel diagnosis unit, electric test facility, test track, track scale, inside cleaning facility with toilet exhaust and drinking water refilling, storage and stabling yard, track plan.

Al Nariyah, Saudi Arabien | Yapi Merkezi/Türkei

Al Nariyah, Saudi Arabia: Consulting on maintenance equipment

Depot for maintenance and service of diesel locomotives and freight wagons Interface management, preliminary and execution design of maintenance equipment, machinery and technolgoy of SAR´s rolling stock.

Kiew, Ukraine | Ukrainische Staatsbahn „Ukrzalisnytsia”

Kiev, Station Darnitza: “Building 3“

Workshop for heavy maintenance and repair of EMU Hyundai Rotem, Skoda Vagonka and PAO KWSZ trainsets. Track plants with working pits, lifting jacks, roof working platforms with secure access, swiveling catenary system, bogie and wheelset workshop, component workshops

Moskau, Russland | Metro Moskau, OAO Giprotjaschmasch

General design of a workshop for general overhaul of metro trains

Depot for heavy maintenance, general overhaul, and repair of Metro Moscow´s trains, bogie workshop, wheelset workshop, workshop for electric engines, various mechanic workshops. Conceptional design, preliminary design, execution design.

Riyadh, Saudi-Arabien | Riyadh Metro Project

3 Maintenance Depots for Metro Trains

General planning for the three depots of RED-line and BLUE-line. Main workshop (light, medium and heavy maintenance), stabling hall, washing plant, painting equipment, underfloor wheel lathe, equipment permanent way maintenance, manual cleaning. System integration of sub-divisions, maintenance equipment, signaling, traction power, telecommunication and SCADA, managing interfaces maintenance equipment/plants and civil engineering, technical consultancy – maintenance concept, BIM- Modeling, clash-proofing, supplier management.

Teheran, Iran | Teheran Main Station

Data collection and analysis of the maintenance infrastructure

Comprehensive planning for future depots and workshops in the framework of the reconstruction and extension of Tehran Main Station. Analysis of train movements as conditioned by timetables and maintenance intervals; data collection about the entire site taking into account existing capacities, logistic and work procedures as well as buildings condition.

Israel | EMU-DD

Design of a new Depot Area for Light and Medium Maintenance of EMUs (Desiro DD)

Conception and preliminary design of a maintenance workshop for light and medium maintenance of EMU DESIRO in accordance with maintenance programs and schedules of train manufacturers. Conception design for architectural, MEPF, trackwork and catenary (inside and outside), outside area (streets, stabling, etc.); cost estimation. Development of a conception for a future expansion for heavy Maintenance and components repair.

Austria | Austria Railways ÖBB

Service Concept for New Vehicle Fleet for Time Table from 2025

Time table review and analysis, analyzing train circulating schedules depending on time tables and maintenances intervals, SWOT-Analysis, cost forecast, compiling feasibility studies of existing maintenance infrastructures and creating concepts for “Greenfield“- solutions, technical consultancy for train procurements, analysis and assessment of existing depots locations.

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